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Godrej ControlAiRTM IFC System

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Godrej ControlAiRTM IFC System


ControlAiRTM Intelligent Flow Control System (IFC) reduces artificial demand by controlling the air flow & pressure being delivered to the plant. The IFC is designed specifically to operate at an intermediate point of the compressed air system i.e. on the downstream side of the air treatment equipment and upstream side of the main piping distribution system.

ControlAiRTM IFC creates useful storage by introducing a controlled differential pressure across an upstream receiver and itself. This storage isolates the Compressors from demand side fluctuations.

Peaks are dealt with releasing the stored reserve energy instead of additional horsepower, facilitating the Compressors to run on reduced load. ControlAiRTM IFC provides air at a controlled differential and optimum pressure to the plant, which reduces the mass of air consumed by pneumatic equipment, tools & amount of leakages, which ultimately result in the reduction in energy consumed by Air Compressors.


Benefits

  • Saves Compressed Air Energy by 4-25 % through reduction in Artificial Demand
  • Improves pneumatic equipment performance with constant air pressure within the range of +/- 1 psig (0.07 barg)
  • Improves the response time of system to meet instantaneous demand
  • Reduction in compressor's operation and maintenance
  • Reduction in Compressed air leakages
  • Works with all brands and types of compressors
  • Payback period between 1~2 years
  • Improves VSD Performance

ControlAiR-IFC
Controlair Circle Graph
FRIGI TECH04

HMI Touch Screen Display


ControlAiRTM IFC is user friendly with HMI Touchscreen Colour Graphics Display showing multiple screens to exhibit following information.


  • Dashboard screen displays the Inlet pressure, Set Pressure, Actual Discharge Pressure, percentage opening of flow contol modules, current status and error logs.
  • Online Pressure Trend of Inlet and Outlet pressure.
  • Run hours, Service due hours.
  • Historical data of pressure values, errors w.r.t. date & time which can also be retrieved via the USB port.

Touch Screen

Features


  • Precise control through 32-bit Intelligent Microprocessor Controller
  • Detects the rate of charge of demand to increase/decrease the flow / pressure/.
  • Fail-safe operation with fail-top-open flow control modules & additional auto bypass
  • Less than 1 psig / 0.07 bag pressure drop across IFC system at nominal flow
  • Built-in filters & air dryer with automatic condensate drain for instrument quality pilot air
  • Inlet & Outlet headers provided with No-Air Loss automatic condensate drains
  • Power failures Auto-restart facility.
  • Analogue input for compressed air flow meter & built-in-flow totalizer software as standard
  • Customized Upstream & Downstream Flow Control Systems as per system requirements
  • Available for higher working pressures of 13 / 16 / 40 bar(g)
  • Aesthetically designed ergonomic enclosure
  • ControlAirTM IFC is a patented product of Godrej
  • Industry 4.0 Ready


Operational Features


  • Remote Operation (Start/Stop, Target Pressure setting)
  • 3 Preset Target Pressures can be remotely selected
  • Weekly Programmable 28 Pressure setting scheduler
  • Special program to work with Centrifugal compressors to avoid surge
  • Optional PC connectivity

Technical Specifications


Model Nominal Flow Capacity Connection Flange ∅ Dimension (L x W x H) in mm Distance between Inlet & Outlet Weight
SCFM (SM3/hr) mm Length (A) Width (B) Height (C) mm kg
GE-10 500 (850) 80 1000 750 1050 651 230
GE-20 1000 (1700) 80 1000 750 1050 651 240
GE-30 1500 (2550) 100 1000 750 1050 651 300
GE-45 2250 (3800) 150 1000 750 1050 651 350
GE-60 3000 (5100) 150 1430 850 1350 950 580
GE-75 3750 (6370) 150 1430 850 1350 950 590
GE-90 4500 (7650) 200 1430 850 1350 950 650
GE-120 6000 (10,200) 200 1430 850 1350 950 700
GE-150 7500 (12,740) 200 1430 850 1350 950 750
GE-200 10,000 (17,000) 250 1700 1000 1600 1100 850
GE-250 12,500 (21,250) 250 1700 1000 1600 1100 950
GE-300 15,000 (25,500) 300 1700 1000 1600 1100 1050
UPC-10 500 (850) 80 1000 750 1050 651 200
UPC-20 1000 (1700) 80 1000 750 1050 651 240
UPC-30 1500 (2550) 100 1000 750 1050 651 300
UPC-45 2250 (3800) 150 1000 750 1050 651 350
UPC-60 3000 (5100) 150 1430 850 1350 950 580

CE Certified for European Market

Power Supply : 230 Volts, 50 Hz, Air Pressure : 150 psig (10 barg)


Options :


  • Power Supply: 110 Volts, Frequency: 60 Hz
  • Air Pressure : Up to 40 bar (Dimension & weight may differ than above table)
  • Manifold Material : Aluminium Or Stainless Steel

Touch Screen

With our continuous improvement program, we reserve the right to alter specifications & prices without prior notice.